GENERATING RETURNS ON RENEWABLE GENERATION:
How Manufacturing Economics Will Impact Investments in Wind, Solar, and Ocean Power Technologies

Annual financing transactions for wind, solar, and ocean power technology suppliers will surpass $5 billion in 2010. But as government's share of funding declines, manufacturers and investors alike will increasingly depend on production economics, not global politics, to achieve high returns on invested capital. And the cost characteristics of these three generation technologies will continue to diverge.
Many of the differences in underlying cost structure get glossed over by LCOE, or levelized cost of energy calculations, which by placing all cash flows into an NPV analysis, hide key fixed/variable cost relationships that determine industry structure, and investor willingness to fund specific generation technologies. While utilities have long used this measure to compare natural gas to coal to nuclear and other sources, its value is limited when looking at modern renewables, particularly when traditional utilities own less than 15% of wind, wave, and solar's total output. Additionally, key financial metrics for wind, solar, and ocean vary greatly, with wind producing far more revenue per dollar invested in manufacturing capacity than solar does, while solar's cost of goods sold benefits from inventory cycles that are 50% shorter than wind's.
These manufacturing cost relationships flow down to electricity purchasers, and also determine what type of funding best suits each technology category. And while venture capitalists and IPOs get most of the press, the renewable electricity manufacturing industry depends heavily on more mundane types of financing, including syndicated bank loans and large convertible debt issuances. The average listed solar manufacturer, for example, receives less than a quarter of its public financing from its IPO.

While presenting transaction data, this report is not just a summary of recent funding rounds. It looks at financing from the needs of manufacturers, and incorporates research on all types of debt and equity issuances, rather than looking at just VCs or just IPOs. Key findings include:
Regardless of whether a PV supplier uses a-Si, CIGS, CdTe, or even crystalline silicon, the most important metric to determine how quickly it will reach profitability is fixed asset utilization
While there are excellent opportunities for startups in wind, solar, and ocean power manufacturing, venture capitalists will account for less than 20% of total industry financing
PV module manufacturers might gain by acquiring installers, but there is little financial benefit to merging with each other
While there is still operational risk in developing wave power parks, ocean power buoy manufacturers will have lower break-even points than wind or solar suppliers
The study also considers how the industry's funding mix will change as it grows past government subsidies.
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Companies Mentioned Include:
Evergreen Solar
First Solar
Ocean Power Technologies
Kyocera
Sharp
Solyndra
Suntech
Sunpower
Vestas
Nordic Windpower
Nordex Wind
Gamesa
General Electric
Canadian Solar
Solarfun
Yingli Green Energy
J.A. Solar
China Sunergy
FloDesign
Clipper Wind
TPI Composites
Suzlon
OpenHydro
Pelamis Wave Power
Danotek
Marine Current Turbines
GT Solar
Real Goods Solar
Q-Cells
Solaria Energia
Finavera Renewables
NextEra Energy Resources
Iberdrola
Invenergy
| Chapter 1 Introduction and Overview |
| 1.1 Introduction |
| 1.1.1 Scope and Intent of this report |
| 1.2 Overview – Uneven Growth in Renewable Generation Sources |
| Chapter 2 Solar Manufacturers |
| 2.1 Economic Forces Fighting Against PV Consolidation |
| 2.2 Public Investor Sentiment |
| 2.3 COGS, not CIGS |
| 2.4 Secondary and Convertible Raises relative to IPOs |
| Chapter 3 – Wind and Wave Power |
| 3.1 Competitive Implications for Wind Manufacturers Generating |
| Higher Revenue/Fixed Assets than Solar Manufacturers |
| 3.1.1 Financing Capital Costs or Operating Expenses? |
| 3.2 Community Wind |
| 3.3 Community Wind Aligns Costs and Revenue |
| 3.3.1 Levelized Cost of Energy a Weak Match with the Actual Production of Energy |
| 3.4 Ocean Power - Similar Environmental Benefits as Wind, but Vastly Different Economics |
| Chapter 4 Forecasts |
| 4.1.1 Solar Manufacturers |
| 4.1.2 Utility-Scale Wind Turbine Manufacturers |
| 4.1.3 Community Wind Turbine Manufacturers |
| 4.1.4 Ocean Power Manufacturers |
| 4.1.5 Financing Totals |
| Charts and Exhibits |
| Exhibit 1.1 - Ratio of Wind to Solar Electricity Generation in the U.S., 2000-2008 |
| Exhibit 2.1 - Inventory Turns – PV Manufacturers |
| Exhibit 2.2 - Comparison of R&D/Revenue Ratios |
| Exhibit 2.3 - Sales, Administrative and Research Costs as a Share of Revenue |
| Exhibit 2.4 - First Solar Manufacturing Productivity |
| Exhibit 2.5 – IPO, Secondary Equity, and Long-Term Debt Financing – U.S. Traded PV Cell |
| Manufacturers Who Have Gone Public Since 2006 |
| Exhibit 2.6 - Debt, Secondary Offering, IPO Share of PV Cell Manufacturers' Financing |
| Exhibit 2.7 - IPOs in other PV Sectors and on Foreign Exchanges, 2005-2009 |
| Exhibit 3.1 - Revenue Returns on Fixed Assets – Wind vs. Solar |
| Exhibit 3.2 – Selected Investment Transactions in Wind and Wave Manufacturers – 2nd Quarter 2008 |
| through January 2010 |
| Exhibit 3.3 - Maximum Rated Capacity – Ocean Power Buoys |
| Exhibit 4.1 - Projection of Capital Raised – Solar Manufacturers |
| Exhibit 4.2 - Projection of Capital Raised – Utility-Scale Wind Turbine Manufacturers |
| Exhibit 4.3 - Projection of Capital Raised – Community Wind Turbine Manufacturers |
| Exhibit 4.4 - Projection of Capital Raised – Ocean Power Manufacturers |
| Exhibit 4.5 - Projection of Capital Raised – All Sources |
| Exhibit 4.6 - Wind, Solar, Ocean Power – Projected Funding By Source, 2010-12 |